Introduction

In another first we combines the strength of toughening with the latest in curved safety glass technology to offer architects, specifiers and interior designers a range of innovative and exciting design options.The continuous manufacturing process involves heating, then curving the glass to the required shape before finally toughening. By employing movable platens in the quenching process, the need for expensive press moulds has been eliminated. This technology allows each shape to be precisely moulded to customer specifications providing cost effective building solutions.

Terminology

To assist designers and clients when seeking quotations or placing orders the following terminology should be used:
Height: The straight edge length of the glass.
Depth: The distance between two parallel lines which enclose the curved glass.
Radius: The distance from the centre of the circle to the circumference of the circle
Degree: The angle of a segment in a circle expressed in degrees.
Tangent: A straight line extending from the arc of the curve.
Chord: The straight distance between the edges of the curve.
Girth: The distance around the surface of the curve.

Available Curves
It should be noted that the maximum bending angle is 90˚, therefore a full circle (360˚) can only be achieved using four pieces of glass.

Maximum Sizes
As height increases, the glass becomes more difficult to curve and therefore the minimum radius must be increased. Similarly as the glass weight and thickness increases, the maximum height must be decreased and the minimum radius increased

Measuring
Providing accurate dimensions for the purpose of manufacturing curved toughened is crucial to the whole process. In particular, the radius and girth dimension must be clearly stated as being measured from either:
a) the inside edge of the glass,
b) the centre of the glass。
c) the outside of the glass.

The preferred dimension is the radius from the inside edge of the glass, particularly for cylindrical shapes.
Where the chord and depth dimensions can be supplied, a computer program will be used to print out all necessary dimensions for clients checking and sign off.
Templates would be preferred for cylindrical shapes but are a must for cylindrical shapes with flats. All templates must be of a hard material such as plywood and remember the minimum possible radii as previously listed in Table。

Applications
we curved toughened safety glass has many and varied applications including:

Shopfronts and Internal Partitions
Balconies, Balustrades and Pool Fencing
Revolving Doors
Elevators and Lifts
Skylights and Covered Walkways
Bay Windows
Showerscreens
Display Cases, Deli bends and Food Cabinets
Glass Furniture
Windscreens

Glass substrates are the individual plies of glass used to fabricate glass units and may also be referred to as float glass, raw glass or glass lites. Glass substrate options include clear, tinted and low iron.

Clear is the most commonly specified glass substrate and has a slight green tint. In applications where designers wish to reduce the green tint, low iron glass is often specified in place of clear glass.

Low iron is a type of float glass manufactured with less iron than standard clear glass. With this reduction in iron content, the green hue is reduced.

Tinted glass is available in an assortment of colors and light transmission levels. In addition to providing a specific appearance, tinted glass has the added benefit of improving performance.

Low-e coatings have been developed to minimize the amount of ultraviolet and infrared light that can pass through glass without compromising the amount of visible light that is transmitted.

When heat or light energy is absorbed by glass it is either shifted away by moving air or reradiated by the glass surface. The ability of a material to radiate energy is known as emissivity. In general, highly reflective materials have a low emissivity and dull darker colored materials have a high emissivity. All materials, including windows, radiate heat in the form of long-wave, infrared energy depending on the emissivity and temperature of their surfaces. Radiant energy is one of the important ways heat transfer occurs with windows. Reducing the emissivity of one or more of the window glass surfaces improves a window’s insulating properties.

This is where low emissivity or low-e glass coatings come into play. Low-e glass has a microscopically thin, transparent coating – it is much thinner than a human hair – that reflects long-wave infrared energy (or heat). Some low-e’s also reflect significant amounts of short-wave solar infrared energy. When the interior heat energy tries to escape to the colder outside during the winter, the low-e coating reflects the heat back to the inside, reducing the radiant heat loss through the glass. The reverse happens during the summer time.. To use a simple analogy, low-e glass works the same way a thermos does. A thermos has a silver lining, which reflects the temperature of the drink it contains back in. The temperature is maintained because of the constant reflection that occurs, as well as the insulating benefits that the air space provides between the inner and outer shells of the thermos … similar to an insulating glass unit. Since low-e glass is comprised of extremely thin layers of silver or other low emissivity materials, the same theory applies. The silver low-e coating reflects the interior temperatures back inside, keeping the room warm or cold.

There are actually two different types of low-e coatings: passive low-e coatings and solar control low-e coatings. Most passive low-e coatings, are manufactured using the pyrolytic process – the coating is applied to the glass ribbon while it is being produced on the float line, the coating then “fuses” to the hot glass surface, creating a strong bond, or “hard-coat” that is very durable during fabrication. Finally, the glass is cut into stock sheets of various sizes for shipment to fabricators. Passive low-e coatings are good for very cold climates because they allow some of the sun’s short-wave infrared energy to pass through and help heat the building during the winter, but still reflect the interior long-wave heat energy back inside.

A) Painted glass, which is also named lacquered glass, painting glass or spandrel glass, is made by the top quality clear float or ultra clear float glass, through depositing a highly durable and resistant lacquer onto the flat and smooth surface of the glass, then by carefully baking into the furnace which is constant temperature, permanently bonding the lacquer onto the glass. Lacquered Glass has all the features of the original float glass, but also supplies wonderful opaque and colorful decorative application.
B) Painted Glass is made through painting different color of enamel on the whole glass surface by roller printing machine. The painted surface is smooth, even, easy cleaning. Our painted glass is painted by the Water Based Paint, which is far superior to the traditional Oil Based Paint. It could keep color and last forever.

Features

• Painted Glass has a sleek, modern luster with high quality coating on the back;
• Color diversification, stable result;
• Water resistance: no matter how long soak in the water, lacquer are consistent, not faded;
• Acid resistance: painted glass will not be eroded by PH. This is common decorative glass can not reach.
• Weather resistance: painted glass will not be influenced by the weather and location,can insure a good decorative result the whole year;
• Strong anti-UV, anti-aging color ability;
• Aesthetically pleasing opaque glass;
• Can be fitted using traditional mirror fixing techniques Strong stain resistance, easy to be cleaned;

Applications

Mainly used in interior walls, wall decoration, furniture and glass table etc.
Painted glass is widely suitable for hotel, high-quality office, living room, kitchen, on walls and so on bathroom

Specification:

Size : 1830*2440mm, 3300*2134mm, 3300*2250mm, 3660*2140mm etc.

1.Thickness: 3-19mm
2.Max.: 2500*2000mm
3.min: 100*100mm
4.Material: White Glass/Clear Glass/Low Iron Glass
5. Color: White, Grey, Light Grey, Smoke Grey, Red, Yellow etc. on your request
6.Edges: Flat, pencil, beveled, polished D, C etc.

The coating is applied off-line to pre-cut glass in a vacuum chamber at room temperature. This coating, sometimes referred to as a “soft-coat,” needs to be sealed in an IGU or laminated unit and has lower emissivity and superior solar control performance. That being said, the best performing solar control coatings are soft coating Low-E and are ideal for mild to hot climates that are more dominated by air conditioning use in commercial buildings.

Low-E coated glass is the glass has several layers of metals or other chemical compounds sputtered on the surface(including one or more 10-20 nanometers thick silver layers). Silver has the lowest radiation  rate in the natural world, the silver layer on the Low-E glass lower the infrared radiation rate from 0.84 to 0.51, reduce 90% of the indoor radiation heat loss, combine with IGU is the most effective way of energy saving for buildings.

Features

1.Nanometers coating technology is used to ensure higher visible light transmittance and enough natural ligh through into indoor space.

2.Silver layer of the glass is efficiently blocking the solar heat radiation, lower indoor heat loss, keep the decent temperature in side buildings.

3.Low-E products: Single Silver Low-E; Double Silver Low-E and Triple Silver Low-E.

Solar Control Glass

Solar Control Glass also called Heat Reflective Glass. Coating one or more metal or chemical compound layer on float glass unsing magnetron sputtering in vacuum condition produces verity of colors, light reflectance, light transmittance and absorbability for different usages.

Solar Controal Glass widely used for building of blazing area, colorful effect and sight shading.

Features

1.Variety of colors for different design.

2.Controlled transmittance as required.

3.Efficiently blocking ultraviolet light through.

4.Limit direct solar radiation transmission.

Toughened glass is physically and thermally stronger than regular glass. The greater contraction of the inner layer during manufacturing induces compressive stresses in the surface of the glass balanced by tensile stresses in the body of the glass. For glass to be considered toughened, this compressive stress on the surface of the glass should be a minimum of 69 megapascals (10,000 psi). For it to be considered safety glass, the surface compressive stress should exceed 100 megapascals (15,000 psi). The greater the surface stress, the smaller the glass particles will be when broken.

It is this compressive stress that gives the toughened glass increased strength. This is because any surface flaws tend to be pressed closed by the retained compressive forces, while the core layer remains relatively free of the defects which could cause a crack to begin.

Any cutting or grinding must be done prior to tempering. Cutting, grinding, and sharp impacts after tempering will cause the glass to fracture.

The strain pattern resulting from tempering can be observed with polarized light or by using a pair of polarizing sun glasses.

Toughened glass is used when strength, thermal resistance, and safety are important considerations.

• 1/8″ – used in storm windows, picture frames, end tables, insulated units, etc.
• 3/16″ – used for small table tops, insulated units, small shelves, etc.
• 1/4″ – used in table tops (as protective covering), insulated units, single-pane windows, lightweight shelves, hand rails, framed shower doors, etc.
• 3/8″ – used in shower doors, table tops, glass walls, glass partitions, hand rails, door lights, etc.
• 1/2″ – used for shower doors, table tops, glass walls, glass partitions, hand rails, etc.
• 3/4″ – used for glass doors, mall fronts, table tops, glass floors, etc.

Automobiles
The most commonly encountered tempered glass is that used for side and rear windows in automobiles.A shattered driver’s side window reveals small fragments that still cling together.

It is used for its characteristic of shattering into small cubes rather than large shards and is sometimes referred to as safety glass in this context. (The windscreen or windshield is instead made of laminated glass, which will not shatter when broken.)

Buildings and structures
Toughened glass is also used in buildings for unframed assemblies (such as frameless glass doors), structurally loaded applications, and any other application that would become dangerous in the event of human impact. Tempered and heat strengthened glass can be three to seven times stronger than annealed glass.
[1] Building codes in the United States require tempered or laminated glass in several situations including some skylights,
[2] near doorways and stairways, large windows, windows which extend close to floor level, sliding doors, elevators, fire department access panels, and near swimming pools.

Food service
“Rim-tempered” indicates that a limited area, such as the rim of the glass or plate, is tempered and is popular in food service. However, there are also specialist manufacturers that offer a fully tempered/toughened drinkware solution that can bring increased benefits in the form of strength and thermal shock resistance. In some countries these products are specified in venues that require increased performance levels or have a requirement for a safer glass due to intense usage.

Tempered glass has also seen increased usage in bars and pubs, particularly in the United Kingdom and Australia, to prevent broken glass being used as a weapon.

Cooking and baking
Some forms of tempered glass are used for cooking and baking. Manufacturers and brands include Glasslock, Pyrex, Corelle, and Arc International.

Mobile Devices
Most touchscreen mobile devices use some form of toughened glass (such as Corning’s Gorilla Glass[3][better source needed]), as do some aftermarket screen protectors for these devices.

Toughened glass must be cut to size or pressed to shape before toughening, and cannot be re-worked once toughened. Polishing the edges or drilling holes in the glass is carried out before the toughening process starts. Because of the balanced stresses in the glass, damage to any portion will eventually result in the glass shattering into thumbnail-sized pieces. The glass is most susceptible to breakage due to damage to the edge of the glass, where the tensile stress is the greatest, but shattering can also occur in the event of a hard impact in the middle of the glass pane or if the impact is concentrated (for example, striking the glass with a hardened point).

Using toughened glass can pose a security risk in some situations because of the tendency of the glass to shatter completely upon hard impact rather than leaving shards in the window frame.

The surface of tempered glass does exhibit surface waves caused by contact with flattening rollers, if it has been formed using this process. This waviness is a significant problem in manufacturing of thin film solar cells.The float glass process can be used to provide low-distortion sheets with very flat and parallel surfaces.